Raffaello Series wrap around cartoning machines
Automatic packaging machines on one or more layers in sealed cardboard boxes, trays or display boxes for loose products or multipacks
Raffaello Series
Compact cartoning machines particularly suited for production lines requiring a small machine with a speed of up to 15 blanks per minute.
The precision with which the box is wrapped around the product to create neat, stackable and environmentally-friendly packs is the reason why it is used in multiple industrial sectors:
- food
- beverage
- personal care
- detergents
Pack types
With Raffaello cartoning machines, you can pack your products in wrap around boxes and trays on one or more layers.
Compact: quality in less than 4 metres; easy to introduce even in lines that are already up and running and with minimum space.
TCO (Total Cost of Ownership) is low, with top-of-the-range performance.
Multi-layer: precision Pick&Place unit to stack products over several layers.
"Inserter" device for additional product protection during handling operations.
Raised magazine to facilitate refilling the blanks with a capacity of between 200 and 400 pieces.
Safe: the machine architecture is designed to facilitate inspection and speed up maintenance tasks.
The compact cartoning machine for products on one or more layers
The accuracy in positioning small or large products makes the Raffaello Series the optimal choice to protect products with an environmentally-friendly, hard-wearing and easily stackable pack.
High quality and productivity in very little space
The Raffaello ultra compact wrap-around cartoning machines form the box around the product starting from a flat blank. This ensures maximum stability of the product within the carton.
It is recommended for packing:
- bricks
- cases
- tins
- bottles
- cans
- jars
- bins
- dispensers
Raffaello P&P: up to 4 layers per pack
The Raffaello P&P model is fitted with a Pick&Place system to create packs that contain up to 4 product layers; the maximum number of layers depends on the height and design of the packaging.
The picking system takes the product, either loose or pre-bundled, and places it on the carton in stacked layers.
Raffaello P&P is supplied with the most suitable picking system for the product to be stacked. The gripping unit with picking arm can be:
- magnetic
- with suction cups
- with mechanical picking gears (hands or vanes)
Cost-effective and versatile cartoning machine
If you want an automatic machine for end of line packaging that’s cost-effective yet without compromise, Raffaello is the perfect solution.
Indeed, this cartoning machine has an extremely beneficial total cost of ownership owing to the modularity of its components, the optimisation of the mechanics and the easy maintenance that minimises machine downtime and operator tasks.
- The large transparent guards allow the operator to monitor the product along its entire path
- the magazine is raised to facilitate refilling the blanks
Il sistema di prelevamento, posizionamento e piega è progettato per essere efficace anche con fustellati non perfettamente planari e è adatto sia per normali imballi logistici che per imballi di pregio:
- cartoni standard e monopatinati
- cartoni monopatinati
- spessore cartone: 2-5
Packaging: Wrap-around or Tray with product in 1 or more layers
Dimensions: 3,800 x 3,500 x 2,500 mm (LxWxH)
Speed: 15 cartons/minute (single layer)
Feeding: In-line (4 channels) or at 90° optional; Anti-jamming unit
Separation: Pusher if 90°
Magazine, Capacity: 200, Possibility of extension (optional) 400
Packaging: Wrap-around or Tray with product in 1 or more layers
Dimensions: 4,300 x 2,200 x 2,500 mm (LxWxH)
Speed: 15 cartons/minute (single layer)
Feeding: In-line (4 channels) or at 90° optional; Anti-jamming unit
Separation: Transfer unit
Magazine, Capacity: 200, Possibility of extension (optional) 400
Each moving part is protected to ensure the safety of line operators.
Sliding safety guards allow the operator to have full view of the machine, the wide opening ensures easy access during maintenance and cleaning.
Machine designed to operate over three shifts, with low energy consumption and silently.
Touch screen panel with simple and intuitive interface: this allows the operator to quickly set all parameters and has a broad range of pre-sets.
Pick&Place module available with different versions, including magnetic, suction cups and vanes.
Quick format changeover pre-set that can be activated from the standard touch screen control panel.
Combined blank and product detection with sensors and photocells.
Production speed up to 15 cartons/trays per minute
Blank thickness 2 to 5 mm
Upper flap closure internal
Installed power 13 kW
Voltage 400V - 3-Phase/50Hz + N + G
Electrical protection IP54
Compressed air consumption 400 NI at 6 bar
Operating temperature min +5°C - max +40°C
Relative humidity max 70%
Total weight 2,500 kg
Product presence check feelers + photocells
Machine colour RAL 7037 (gray)
Partial automatic format changeover
Additional channels
Inserter device unit
Separating sheet inserter for multi-layer packages
Adjustable feeding guides with handwheels
Manual or automatic centralized lubrication
Motorized crossover infeed conveyor
Photocells for product presence check after separation phase
External upper flap closure
Customized RAL colour
Electrical panel air conditioning
Interface with host computer for data transfer
Teleservice - Remote support
1- Loose products can arrive in-line (also through a crossover infeed conveyor) or at 90°.
2- The blank is taken from the magazine by a suction cup system.
3- The first fold prepares the blank to receive the group of products.
4- The box is formed around the product with consecutive folds, while passing along the production line.
5- Glued points are applied and the flap can be internal (standard) or external (optional).
Trays on several layers with cold chain
Case history
Product infeed designed specifically to decrease the product channelling space with respect to the line of frozen products.
Product type: food trays
Formats: 2×1 on 3 layers
The company decided to equip its end of line with an automatic machine to pack its food products packed in trays. The line layout and the product characteristics presented non-standard characteristics:
Heavy sacks require strength and precision
Cement sacks in wrap around pack with different configurations.
How to pack heavy products packed in sacks in wrap around boxes. This type of pack posed several problems during wrapping, including:
- the weight of the product
- the lack of compactness of each individual pack
- there was a considerable difference in texture as the format changed
- the top of the sack had to be folded accurately before being wrapped by the cardboard.
How to choose the right packaging machine
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